Interface debonding is a potential precipitator of insulation resistance
breakdown in FR-4 printed wiring boards. In this paper, an experimental
effort on thermal cycling effect on interface debonding using environmental
scanning electronic microscope is discussed. Resinfiber interface debonding
was observed in the area near plated through holes. Microcracks near plated
through holes were also observed and studied. Temperature cycling, the
mismatch of coefficients of thermal expansion between epoxy resin and glass
fiber, and the geometry of the FR-4 board all play an important role in
the interface degradation and debonding.